SCADA & Production Intelligence – Gateway Industrial Automation

Production Intelligence Visibility That Drives Better Decisions

At Gateway Industrial Automation, we build systems that turn production data into useful information. Whether you’re using Ignition, FactoryTalk View, or a custom SQL setup, our goal is to give you clear, reliable visibility into how your plant runs.

We’ve modernized entire plants, replacing standalone HMIs and legacy control panels with Ignition or FactoryTalk SE — unified platforms that tie every machine, line, and process into one data environment.

We design SCADA, OEE, and reporting systems that show what’s really happening on the floor — live dashboards, historical trends, and automatic reports tied directly to your control layer.

Why Production Intelligence Matters

Real-time production visibility gives you the data needed to make faster, smarter decisions. With accurate insights into equipment performance, downtime trends, and overall efficiency, you can identify problems before they impact output, reduce waste, and continuously improve operations. Production intelligence turns raw data into actionable information — empowering your team to drive measurable results.

Our data systems don’t stop at visibility — they trigger action. When trends show drift, heat, or slow cycles, the system can raise alerts, create maintenance work orders, and push context — tags, timestamps, line, and fault codes — into your CMMS through API or webhook connections.

We integrate with ERP and MES platforms for two-way communication: products or batches can be loaded directly to the line for recipe control, while performance, downtime, and material data flow back for scheduling and reporting. Where APIs exist, we use them; where they don’t, we use file exchange or database handoffs.

Text and email notifications can reach supervisors or maintenance leads immediately when conditions trip thresholds — so action happens before the next shift even sees the issue.

The goal is simple: connect the floor and the front office so maintenance, scheduling, and production all operate from the same live data.

Process values, machine states, and alarms displayed clearly for operators and supervisors. Quick to read, fast to act on.

Every important tag gets logged. Review production over time, track changes, and find the cause of slowdowns or faults.

Accurate performance data based on real cycle counts and machine states. Every shift, every stop, every reason captured and reported.

Shift, daily, or weekly reports generated automatically and delivered where you need them — before the next run starts.

All data runs through one backbone — Ignition or PLC — ensuring consistent counts, valid tags, and dependable results across every line.

Use performance data to anticipate maintenance needs, prevent unplanned downtime, and continuously fine-tune process efficiency — turning analytics into action.

Why Choose Gateway Industrial Automation

Experience. Expertise. Results.

We understand that reliable data drives smart decisions. Our SCADA and production intelligence solutions deliver accurate, real-time visibility across your entire operation — empowering you to identify issues faster, improve efficiency, and optimize every run.

Built From the PLC Up
We start at the control layer, not the database. That’s why our data stays accurate, fast, and tied directly to production.
Real OEE, Not Estimates
Performance numbers come from live machine states — not assumptions or timers. If the system says 93%, it earned it.
Designed for the Floor
Dashboards and HMIs are laid out for how operators actually work. Clean logic, clear colors, no wasted clicks.
Expandable Architecture
Add machines, tags, or reports without redoing the system. Our Ignition frameworks grow with your plant instead of boxing it in.

Testimonials

What Our Clients Say?

Gateway Industrial Automation did a full controls upgrade on one of our lines — new PLC, new drives, and a redesign to support a new process. The commissioning went smooth, the line runs great, and the programming is clean and easy to follow. They’re direct, know their trade, and deliver solid results. Highly recommend.

I worked with Gateway Industrial Automation on an integrated packaging line that included a palletizer. They handled all the controls integration — electrical design, PLC and robot programming, and pattern setup. Everything came together on schedule, ran right at startup, and made my job easy. Reliable, detail-driven team I’d partner with again anytime.

If you’re still using clipboards or spreadsheets to track production, it’s time to upgrade.

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Let’s Make Your Data Work for You..

With over 40 years of combined experience, Gateway Industrial Automation partners with manufacturers across the U.S. to design, integrate, and support smarter, more reliable automation systems. Reach out today and let’s start your next project.